Intravascular needle and catheter assembly

ABSTRACT

An intravascular needle and catheter arrangement that ensures flashback is indicated after the catheter is safely inserted through the needle puncture in the vascular wall and emplaced into the vessel. This placement location, at which flashback first occurs is sufficient to begin threading the catheter without risk of over-insertion or under-insertion. The catheter overlies a needle having a distal tip that defines a point. The needle tip includes an enclosed distal-most end and a port located along at least one of the proximal portion of the point and an adjacent cylindrical sidewall of the needle. The distal end of the catheter exposes the port for entry of blood from a vessel thereinto only after the distal end of the catheter has entered sufficiently into the interior of the vessel. An opposing second side of the tip defines a curved surface that prevents puncturing of the back vessel wall.

RELATED APPLICATIONS

This application is a continuation of co-pending U.S. patent applicationSer. No. 12/623,873, filed Nov. 23, 2009, entitled INTRAVASCULAR NEEDLEAND CATHETER ASSEMBLY, by Christopher W. Wiley, which claims the benefitof U.S. Provisional Patent Application Ser. No. 61/117,273, filed Nov.24, 2008, entitled IMPROVED INTRAVASCULAR NEEDLE AND CATHETER ASSEMBLY,by Christopher W. Wiley, the entire disclosure of each of whichapplications is herein incorporated by reference.

FIELD OF THE INVENTION

This invention relates to needle and catheter arrangements for insertionof intravenous and arterial catheters.

BACKGROUND OF THE INVENTION

One of the most commonly performed invasive procedures in modernmedicine is the insertion of an intravenous (IV) or arterial catheter.However these procedures require substantial skill for success, and evenexperienced and skilled practitioners have exhibited significant failurerates. This results in considerable pain and anxiety for the patient,who may have to endure multiple attempts to insert the catheter.Experienced clinicians report that nearly every patient they encountervividly recalls having suffered failed IV or arterial insertions in thepast.

Most insertion failures appear to occur at a discrete point in thismulti-step procedure. That is, the attempt to thread the catheter afterthe vessel has been punctured by the needle, and flashback of blood hasoccurred. Beginners often fail to appreciate that when the flashback ofblood occurs for the clinician to observe, the needle tip (and orifice)are in the vein or artery, but the catheter tip, which overlies theneedle, has not yet entered the vessel. Rather, the catheter tip maystill be proximal of the vessel. This is because blood begins to enterthe needle lumen under pressure (and hence flashes back at the proximalend of the needle) as soon as the needle lumen is placed in fluidcommunication with the bloodstream.

By way of further illustration of this undesirable outcome, reference ismade to FIG. 1, which depicts a typical needle and catheter arrangement100 according to the prior art. The arrangement 100 includes a hollowmetallic (typically surgical stainless steel) insertion needle 110 witha lumen 112 of appropriate size/diameter for the blood vessel 120 intowhich it is inserted (For example, needle sizes 14 gauge (G), 16 G, 18G, 20 G, 22 G or 24 G). The distal end of the needle includes aconventional sharp, beveled, chisel-like tip 114 with an open orifice116 that extends proximally into the lumen directly from the angledcylindrical orifice edge. This tip includes a distal point 118 that isquite sharp and enables piercing of the skin layer 122 and vascular wall124 as shown with minimal discomfort for the patient. Overlying theneedle 110, proximal of the tip 114 is a closely conforming catheter 130constructed from a biocompatible polymer of conventional design. Thedistal end 132 of the catheter ends proximally of the angled tip 114,forming a small-diameter step that normally passes into the puncturehole created by the tip 114. The proximal end of the arrangement 110typically includes an assembly with a distal portion that defines afitting 142 interconnected with the catheter 130 and a proximal portion144 that is interconnected with the needle. The two portions 142 and 144can be withdrawn axially from each other so as to withdraw the needle110 proximally from within the catheter lumen, while maintaining oradvancing the catheter 130 distally with respect to the vessel 120 so asto thread and implant the catheter fully into the vessel.

As shown in FIG. 1, the needle tip 114 has been inserted by theclinician into the vessel 120 and the now-open path between adistal-most portion 150 of the tip orifice 116 and the bloodstreamcauses the flashback of blood through the needle lumen 112, which isvisible in a flash chamber 160 at the proximal end. However no portion(or substantially no portion) of the catheter's distal end 132 hasentered the vessel 120. Thus, an inexperienced or inattentive clinicianmay attempt to thread the catheter immediately upon such flashback. Thispremature threading generally causes the clinician to blow theinsertion, because the catheter tip 132 pushes the pliant vessel 120away from, and off of, the needle as the catheter is driven distally inan attempt to implant it in the vessel.

More experienced practitioners, conversely, are aware that, followingflashback, the entire needle/catheter arrangement 100 should be insertedan additional 2 mm (more or less) before catheter threading isattempted. Unfortunately, as shown in FIG. 2, during thisadditional-distance insertion, the sharp, beveled point 118 on thedistal tip of the needle 110 often penetrates the opposite or back wall210 of the vessel 120 resulting in failure and a painful hematoma.

U.S. Pat. No. 6,649,911, entitled INTRAVENOUS CATHETER AND DELIVERYSYSTEM, by Trerotola provides a solid, beveled needle tip joined to astraight cylindrical body with a side hole proximally spaced from, butnear the tip. The hole is carried on the needle body and the adjacentoverlying catheter wall, near its distal end. This hole enablesflashback to occur after the catheter has fully penetrated the vessel,so that it can be threaded without risk of non-penetration. However, theuse of a solid tip dictates that the needle be inserted a significantdistance into the vessel before any flashback occurs. This degree ofinsertion may, in fact be excessive. In addition, the tip is constructedwith the traditional bevel, having a point residing in line with thesidewall. In other words, the tip and point are simply extensions of thebottom side of the cylindrical needle shaft, and thus the structure ofthe needle still invites over-insertion as set forth in FIG. 2 above.The risk of over-insertion is, in fact enhanced by the relativelyproximal placement of the side hole. Moreover, the traditional beveledtip does nothing to reduce the damage potential from an over-penetratinginsertion.

It is, thus desirable to provide an intravascular needle and catheterarrangement that provides flashback at the point in which the catheteris sufficiently inserted into the vessel. It is also desirable toprovide a needle that reduces the risk of damage to the vessel fromover-insertion of the needle.

SUMMARY OF THE INVENTION

This invention overcomes the disadvantages of the prior art by providingan improved intravascular needle and catheter arrangement for use inarterial and intravenous (IV) insertions that ensures flashback isindicated after the catheter is safely inserted through the needlepuncture in the vascular wall and emplaced into the vessel. Thisplacement location, at which flashback first occurs is sufficient tobegin threading the catheter without risk of over-insertion orunder-insertion. The geometry of the needle tip, while providing asharpened point that minimizes insertion pain and increases the chanceof success, also reduces the chance of damage to the back wall of thevessel, should over-insertion occur. In an illustrative embodiment, thecatheter compromises a flexible polymeric shaft that flexibly overlies aneedle having a distal tip that defines a point. The needle tip includesan enclosed distal-most end and a port located along at least one of theproximal portion of the point and an adjacent cylindrical sidewall ofthe needle. The distal end of the catheter is constructed and arrangedso as to expose the port for entry of blood from a vessel thereinto onlyafter the distal end of the catheter has entered sufficiently into theinterior of the vessel for threading. The point is disposed at or near acentral axis of the needle shaft, with the port disposed on a first sideof the tip and an opposing second side of the tip defining a generallycurved surface, or heel, that allows the tip to be deflected along theback wall of the vessel in the event of over-insertion, rather thanpuncturing it.

In illustrative embodiments, the first tip side adjacent the port candefine a flattened surface. The port can define a slot formed along theflattened surface and/or the adjoining cylindrical side of the needle.Alternatively, the port can be formed along only the cylindrical side,adjacent to the tip. The catheter can include a conforming slot thatallows passage of blood through the needle port and into the inner lumenfor flashback at a proximal flashback chamber that is interconnectedwith the needle and removably connected to a luer or other proximalcatheter fitting. Where the port extends onto the needle tip, thecatheter can include a distal end that tapers to cover and conform witha proximal portion of the tip, and having a catheter distal edgeapproximately aligned with the distal edge of the port. The tip can behollow or solid. It can be formed unitarily with the needle shaft—by,for example swaging, welding and/or soldering. Alternatively, the tipcan be an attached component formed from metal, a durable polymer oranother appropriate material.

A medical treatment procedure employing the above-described needle isalso provided. This procedure allows for detection of full insertion viathe observed flashback and minimizes potential damage to the innervessel wall opposite the puncture side of the vessel based upon thecurved/rounded heel described herein.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention description below refers to the accompanying drawings, ofwhich:

FIG. 1, already described, is a side cross section of a conventionalinsertion needle and catheter arrangement shown during flashback ofblood from an exemplary vessel prior to full insertion of the cathetertip thereinto;

FIG. 2, already described, is a side cross section of the insertionneedle and catheter arrangement of FIG. 1 shown with its tip damagingthe back wall of the vessel due to over-insertion thereof;

FIG. 3 is a perspective view of an insertion needle according to anillustrative embodiment including a tip having a centered point with aproximally positioned port located along both the tip and adjacent shaftside to help prevent flashback prior to full insertion and an opposingsecond side shaped with a rounded surface to minimize damage due toover-insertion;

FIG. 4 is a perspective view of a catheter and needle arrangementaccording to an illustrative embodiment, employing the needle of FIG. 3and including an overlying catheter having a distal end that extendsinto a taper on the needle tip and includes a slot approximately alignedwith the needle port;

FIG. 5 is a partial side cross section of the distal portion of theneedle and catheter arrangement of FIG. 4;

FIG. 6 is a partial top view of the distal portion of the needle andcatheter arrangement of FIG. 4;

FIG. 7 is a perspective view of an insertion needle according to anillustrative embodiment including a tip having a centered point with aproximally positioned port located along the shaft side adjacent to thetip to help prevent flashback prior to full insertion and an opposingsecond side shaped with a rounded surface to minimize damage due toover-insertion;

FIG. 8 is a perspective view of a catheter and needle arrangementaccording to an illustrative embodiment, employing the needle of FIG. 7and including an overlying catheter having a distal end that extendsalong the cylindrical needle shaft up to the taper on the needle tip andincludes a slot approximately aligned with the needle port;

FIG. 9 is a partial side cross section of the distal portion of theneedle and catheter arrangement of FIG. 8;

FIG. 10 is a partial top view of the distal portion of the needle andcatheter arrangement of FIG. 4;

FIG. 11 is a partial side view of the distal portion of a catheter andneedle arrangement according to an alternate embodiment;

FIG. 12 is a side cross section showing, by way of example, theinsertion of the needle and catheter of the embodiment of FIG. 4 into anexemplary vessel wherein flashback occurs only after the catheter hasbeen fully inserted into the vessel;

FIG. 13 is a side cross section showing the further insertion of theneedle and catheter arrangement of the embodiment of FIG. 4 into a moredesired, centralized location in the vessel, with the point of the tipstill safely proximate of the vessel's back wall;

FIG. 14 a side cross section showing the over-insertion of the needleand catheter arrangement of the embodiment of FIG. 4 into contact withthe back wall of the vessel, and wherein the placement of the point andcurved geometry of the tip's second side reduces the risk of damage tothe vascular wall;

FIG. 15 is a side cross section of the threading of the catheter intothe vessel with respect to the needle in the arrangement of theembodiment of FIG. 4;

FIG. 16 is a partial perspective view of an insertion needle accordingto an alternate embodiment including a tip having a centered point witha proximally positioned port located along both the tip and adjacentshaft side to help prevent flashback prior to full insertion and anopposing second side shaped with a rounded surface to minimize damagedue to over-insertion;

FIG. 17 is a perspective view showing, by way of example, the insertionof the needle of FIG. 16 into an exemplary vessel wherein flashbackoccurs only after the needle has been fully inserted into the vessel;and

FIG. 18 is a perspective view showing the over-insertion of the needleof FIG. 16 into contact with the back wall of the vessel, and whereinthe placement of the point and curved geometry of the second side of thetip reduces the risk of damage to the vessel.

DETAILED DESCRIPTION

FIG. 3 shows an insertion needle 300 having a distal tip according to anillustrative embodiment. The tip 310 is formed on the distal end of theneedle shaft 320. The shaft 320 in this embodiment defines a cylindersized in an appropriate diameter (14-24 G, for example) for use in anarterial or IV insertion application. The needle is constructed from asuitable metal or other biocompatible material, such as stainless steel.The tip 310 can be formed by a variety of techniques as described above.For example, the tip can be built up using weldments and/or solder onthe end of a cylindrical needle shaft. The shaft end can also be formedinto the depicted tip using a swaging or similar plastic deformationtechnique. The tip can alternatively comprise a separate unit that isaffixed to the end of the cylindrical shaft using appropriate attachmenttechniques. The tip includes a first (upper) side 330 defining aflattened tapered surface and an opposing second (bottom) surface 340defining a curved heel, both of which are described further below. Note,by “opposing” herein it is typically meant diametrically opposed. Thetip 310 in this embodiment interconnects with the straight, cylindricalshaft section 320 at a relatively circular junction 350 residing in aplane that is approximately perpendicular to the longitudinal (axis ofelongation) axis 360 taken along the center (cross-sectionalcenter/centroid) of the shaft 320. Note, in alternate embodiments, theshaft can be non-linear along at least a portion of its length and thetip need not join the shaft at a planar, circular junction, but atjunction giving a different geometry.

Notably, the tip 310 includes a sharp point 362 that, in this embodimentresides approximately within the axis 360. It is contemplated that thepoint may reside below or above this axis in alternate embodiment.However, the point 362 should be located so as to generate an upwardlysloping/curving heel 340 capable of operating to reduce potential damageto the vascular wall in accordance with the principles of the inventionas will be described below. In addition, the novel tip of thisembodiment is enclosed at its distal end, and provides an orifice orport 370 that is located proximally from the point at an offset distanceOT. This distance is highly variable, but can be at least ½ the totallength LT of the tip in various embodiments. The port may be locatedexclusively on the tip 310, or, as shown can extend onto the distalportion of the shaft 320. In this embodiment, the distance of extensionOS of the port 370 onto the shaft 320 is highly variable. For examplethe distance OT can be equal to OS. In general, the overall length ofthe port 370 in a typical embodiment can be between 1 and 4 millimeters,but this dimension is highly variable. As described in detail below, theplacement of the port 370 with respect to the tip is expresslycontemplated to ensure that flashback occurs after the overlyingcatheter has passed through the puncture in the vascular wall, and thepractitioner can, thus, be ensured that threading of the catheter willresult in a successful procedure. The catheter is shown in furtherdetail as part of the overall insertion needle and catheter arrangementin FIGS. 4-6.

As shown in FIGS. 4-6, a flexible polymeric catheter 410 having anessentially conventional wall thickness, and being constructed fromconventional materials snugly, but slidably overlies the needle shaft320 to provide the complete needle and catheter arrangement 400. In thisembodiment, the needle tip 310 is partially exposed at the point 362,and proximally therefrom, to enable puncture of the intervening skinlayers and vascular tissue during insertion. Notably, the distal end 420of the catheter 410 is part of a beveled surface 422 that extends pastthe shaft-to-tip junction 350 at an overlying circular joint 424. Thebeveled surface extends distally to its distal end 420, which is alignedapproximately with the distal edge 520 of the port 370. In variousembodiments, the catheter distal edge can be slightly distal or slightlyproximal of the port's distal edge 520.

The catheter defines a notch 440 that is aligned over the needle port370. This notch extends from corners on the distal end 420 to a proximaledge 450. This notch 440 allows blood from the vessel to enter theneedle lumen 530 unobstructed by the catheter tip during flashback.

As viewed particularly in FIG. 5, the heel 340 defines a side crosssection on a perpendicular (top-to-bottom) plane through the axis 360that is substantially arcuate. The radius of this upwardly sloping arcis highly variable. Likewise, the arc need not be a portion of a circle,but can be another geometric curved shape. The heel 340 of thisembodiment is also arced along the cross section taken perpendicularlythrough the axis, defining an approximate radius R (FIG. 3) thatdecreases continuously from the shaft junction 350 to the point 362.Moreover, as viewed from the top (FIG. 6), the needle tip defines asubstantially triangular shape. In alternate embodiments the linearsides of the triangle can be substituted with curved sides or anotherappropriate geometry. Overall, the three dimensional heel shape issuggestive of a boat prow, but without a sharp keel so as to blunt theeffects of contact with the vessel's back wall.

As also depicted in FIGS. 3-6, the needle side port 370 and alignedcatheter notch 440 each appear as a rectangular shape. In alternateembodiments, the port can be a square, oval or other suitable shape,located to ensure that flashback occurs when the catheter isappropriately positioned. In general, the shape of the port/notch can beinfluenced by the manufacturing techniques used to form the enclosed tipdistal end and point.

Reference is now made to FIGS. 7-10, which show an alternate embodimentof an insertion needle and catheter embodiment according to thisinvention. The needle 700, shown alone in FIG. 7 is similar inconstruction to the needle 300 shown and described with reference toFIG. 3, above. It contains a tip 710, connected to a cylindrical shaft720 at a circular joint junction 750 in a plane generally perpendicularto the longitudinal axis 760 through the center of the shaft 720. Thetip defines a flattened or beveled upper surface 730 and an opposingcurved, bottom heel surface 740. The dimensions and sizes of thesesurfaces can be similar to those (i.e. respective surfaces 3330, 340) ofthe tip 310. Alternatively the tip surfaces can have alternatedimensions that function within the general teachings of the embodimentsherein. The surfaces terminate distally at a sharp point 762 locatedapproximately along the axis 760 that facilitates easy insertion throughtissue. Note that in the various embodiments herein, the length of thetip in highly variable and depends upon the diameter of the needle shaft720. In an embodiment, the tip length from junction to point length canbe approximately 1-2 times (more or less) that of the diameter.

In this embodiment the port 770 includes a distal edge 850 that islocated approximately at the junction 750 between the straight shaft 720and tapered tip 710. The precise location of the distal edge 850 of theport can be proximal or distal of the junction 750. In general, thisembodiment locates all or substantially all of the port on the side,generally adjacent to the junction. In this manner, the entire tip isinserted through the vascular wall before flashback can occur. Bylocating the port along the shaft side, the formation of the tip 710 canentail a more solid interior (e.g. the tip is built up with plasticdeformation and welding, or the tip can be a separate solid componentattached to a notched end of a hollow needle shaft.

As shown further in FIGS. 8-10, the complete needle and catheterarrangement 800 includes an overlying catheter 810 similar in materialand construction to the catheter 410 described above. The catheterextends proximally along the underlying needle shaft 700 to a distal end820. In this embodiment, the catheter's distal end 820 is approximatelyaligned with the tip-to-shaft junction 750, thereby alleviating the needfor a distal tapered section (e.g. section 422 in FIG. 4) that ridesonto the needle tip. The distal end 820 includes a notch 840 that isapproximately aligned with the needle port 770 so as to leave the portunobstructed for flashback. The overall distal-to-proximal length of theport 770 and notch 840 is highly variable. In various embodiments, thislength can be approximately 30-100 percent of the length of the tip, butother length dimensions are expressly contemplated. Likewise, themaximum width of the notch (perpendicular to the distal-to-proximallength) in the various embodiments herein is highly variable. The widthcan be approximately 20-100 percent of the length in variousembodiments. This width should be sufficient to allow appropriate flowof blood, but not compromise the structural strength and/or rigidity ofthe needle or catheter tip. Moreover, as discussed above, the shape ofthe notch is highly variable. It can be square or rectangular as shown,or another polygonal and/or curvilinear shape, such as ovular ortrapezoidal.

Another illustrative embodiment of the insertion needle and catheterarrangement 1100 is shown in FIG. 11. In this embodiment, the needle1102 includes a shaft 1120 and tip 1110 interconnected by a circularjunction 1122 as described generally in the embodiments above. The tip1110 includes beveled top surface 1130 and opposing curved heel 1140 asalso described above. A tip, likewise, tapers distally into a sharppoint 1124 residing approximately on or adjacent to a centrallongitudinal axis 1126 of the shaft 1120. The top surface 1130 of theneedle 1102 and the adjacent portion of the shaft 1120, near thejunction 1122 include a port 1150 in accordance with an embodiment ofthis invention. The port 1150 can be located substantially entirely onthe beveled surface or substantially entirely on the shaft 1120 inalternate embodiment. The catheter 1160, constructed in accordance withvarious embodiments of this invention includes a distal end 1170defining a beveled (chisel-like) tip, which extends distally between atop side 1172, adjacent the proximal edge 1152 of the port 1150 and abottom side 1174 adjacent the heel 1140. In particular, the top side1172 of the catheter tip is located at or near the proximal edge of theport 1150 in this embodiment. Likewise, the bottom side 1174 is locatedapproximately in line (dashed line 1180) with the distal edge 1154 ofthe port 1150. In this manner, when the needle passed through thevascular wall, at a conventional insertion angle, at least a portion ofthe bottom side will also penetrate and pass into the vessel before theport is in communication with the bloodstream. Thus, if threading occursprematurely, the beveled distal end 1170 of the catheter (at leastpartially inserted) will serve to guide the remainder of the catheterinto the vessel as it is driven distally thereinto. It should be clearthat the angle of the catheter distal end 1170, length of the port 1150,and placement of the port can be varied.

Reference is now made to FIGS. 12-15, which detail an exemplaryinsertion procedure employing a needle and catheter arrangementaccording to an embodiment of this invention. In the depicted examplethe illustrative arrangement 400 is employed. However, the insertiontechniques used and outcomes achieved are similar for any of the otherillustrative embodiments shown or contemplated herein.

As shown in FIG. 12, the needle and catheter arrangement 400, includingthe catheter 410 and underlying needle 300 with tip 310 has beeninserted at an appropriate angle by a practitioner through the skinlayer 122 and vascular wall 124, into the exemplary blood vessel 120. Asshown, the catheter 410 is interconnected with a conventional proximalfitting 1210 for interconnecting an IV tube or other device. The fitting1210 nests with a more-proximal flash chamber/fitting 1220, that isfixedly connected to the proximal end 1224 of the needle 300 and allowsthe needle to be slidably separated from the catheter 410 as describedfurther below. The needle tip 310 has just pierced the vascular wall 124and now resides fully in the vessel 120, in communication with thebloodstream. The distal end 420 of the catheter, which overlies the tip310 and needle shaft 320 is also fully within the vessel, althoughminimally. The needle tip port 370 and catheter distal notch 440 areconcurrently exposed, in part, to the bloodstream. At this moment, theblood flows up the needle lumen 530 as shown, and appears at the flashchamber 1220. The practitioner thus receives his or her indication thatthe needle and catheter has been implanted—and in fact, the catheter issufficiently located within the vessel 120 to begin threading.

As shown in FIG. 13, the practitioner may continue to insert (arrow1310) the needle and catheter arrangement 400 in accordance withconventional best practices an extra few millimeters to achieve anassured positioning of the distal end 420 of the catheter well withinthe volume of the vessel. The point 362 of the tip 310 is stillsufficiently remote from the back wall 210 of the vessel 120 so that therisk of contacting the wall is minimal.

Where the practitioner over-inserts (distally) the needle and catheterarrangement (arrow 1410) as shown in FIG. 14, the geometry of the heel,and more-axial placement of the sharp tip point 362 clearly reduce therisk of damage to the back wall 210 of the vessel 120. The back wall 210has been slightly depressed by the engagement with the tip 310—and moreparticularly the heel 340. The placement of the point 362 avoids adirect puncturing of the wall 210, and the associated damage. The curvedgeometry of the heel, likewise, blunts any damage to the wall and aidsin redirecting the tip along the wall in an upwardly curving direction(curved arrow 1420) as shown. So long as the practitioner avoidsunreasonably light insertion force and/or an unconventionally steepangle of insertion, the tip should minimize the risk of undesirabledamage to the vessel and harm to the patient.

As shown in FIG. 15, the catheter 410 is now safely threaded into thevessel as a result of the successful insertion in accordance with any ofFIGS. 12-14. The needle 300 and its associated shaft 320 and tip 310 arewithdrawn proximally (arrow 1510) through the lumen 1530 of thecatheter, while the catheter 410 is biased (arrow 1520) distally into afinal position within the vessel. The catheter proximal fitting 1210 andneedle proximal fitting 1220 are separated from each other as shown tofacilitate this motion—typically being grasped by opposing hands of thepractitioner. Once the needle is fully withdrawn, the exposed proximalend of the catheter 410 can be secured with tape or another mechanismfor connection of the fitting 1210 with an appropriate tubing end orother device.

Reference is now made to FIGS. 16-18, showing an illustrative embodimentof the needle assembly 1600 shown as a three-dimensional view of theneedle and overlying catheter arrangement. The depicted needle assembly1600 includes a needle tip 1610 and a catheter 1620 overlying a shaft(not shown) of the needle 1600. It is noted that the needle tip 1610 andproximal needle shaft (not shown but underlying the catheter 1620) canbe employed without a catheter in alternate embodiments, but are shownwith an overlying catheter for descriptive purposes. The needle tip 1610has a first (upper) side 1630 and an opposing (bottom) side 1640defining a generally curved heel. The tip 1610 in this embodimentinterconnects with a straight, cylindrical shaft section having theoverlying catheter 1620 at a relatively circular junction 1650. Thecircular junction 1650 resides in a plane that is approximatelyperpendicular to the longitudinal (axis of elongation) 1660 taken longthe center (cross sectional center/centroid) of the shaft 1620.

The tip 1610 includes a distal-most sharp enclosed point 1662 thatresides approximately within the axis 1660 in this embodiment. It iscontemplated, as with the other embodiments discussed herein, that inalternate embodiments the point 1662 may reside below or above the axis1660. However, the point 1662 should be located so as to generate anupwardly curved surface 1640 of the tip 1610 that operates to reducepotential damage to the vascular wall. As shown in greater detail inFIG. 18, the curved bottom surface 1640 of the tip 1610 reduces the riskof puncturing the vascular wall 210.

It is noted that the needle assembly 1600 is shown and described asincluding an overlying catheter in an illustrative embodiment of theinvention. However, it is expressly contemplated that the needlestructure itself is readily applicable to any medical treatment ormethod employing a needle free of an overlying catheter. The structureprovides improved flashback readings to a user of the needle structure,desirable for not only catheter application, but any intravascularapplication, such as simple blood draws. In this manner, the needle isemployed to determine that the orifice is fully within the vein, priorto drawing in the blood. The needle structure of this embodiment furtherreduces the risk of over-penetrating, and possibility of puncturing, avessel wall, due to the curved heel of the needle. Where used inapplication as a “standalone” needle the proximal end can be fixedly orremovably (using, for example a Luer fitting) attached to a syringe bodyor other fluid-draw/delivery device.

The needle assembly 1600 includes a side orifice or port 1670 that islocated on an upper side of the needle, opposite the curved heel, andproximally offset from the distal-most sharp enclosed point 1662. Theside port 1670 is shown on a first (upper) side of the needle tip 1610,however it is expressly contemplated that the port 1670 can be displacedat a greater distance from the enclosed point 1662, on an upper side ofthe needle shaft (not shown), depending on the particular applicationfor which the needle assembly 1600 is constructed and arranged. The port1670 is in fluid communication with the blood vessel once inserted intoa blood vessel, as shown and described with reference to FIGS. 17 and18.

FIGS. 17 and 18 detail an exemplary insertion procedure employing theneedle arrangement according to an illustrative embodiment of thisinvention. In the depicted example the illustrative arrangement 1600 isemployed. As shown in FIG. 17, the needle assembly 1600, including theneedle 1610 and overlying catheter 1620, has been inserted at anappropriate angle by a practitioner through the skin layer 122, into theexemplary blood vessel 120. As shown, the needle tip 1610 has justpierced the skin 122 and vascular wall and now resides fully in thevessel 120, in communication with the bloodstream. The distal end of thecatheter 1620, which overlies the tip 1610 and the needle shaft is alsofully within the vessel, although minimally. At this moment, the bloodflows up the needle lumen (as shown in FIG. 12 and describedhereinabove) and flashback occurs, indicating the needle resides fullywithin the blood vessel.

As shown in FIG. 18, where a practitioner inadvertently over-inserts(distally) the needle assembly 1600, the geometry of the heel, or secondside of the tip 1640, and more-axial placement of the sharp enclosedpoint 1662 clearly reduce the risk of damage to the back wall 210 of theblood vessel 120. The back wall 210 is shown slightly depressed by theengagement with the tip 1610, and more particularly the heel 1640.However, the curved geometry of the heel blunts any damage to the walland aids in redirecting the tip along the wall in an upwardly curvingdirection. It should be clear that the length of the tip region and therelative curvature of the heel are highly variable. These can beoptimized for the particular size vessel into which the needle will beinserted, as well as the anticipated angle of insertion. Optimizationcan be accomplished using empirical data or by trial and errorexperimentation, using varying dimensions and determining the results.In any case, it should clear that needle design of the illustrativeembodiments provides an effective mechanism for ensuring full insertionof the needle into a vessel, and reduction of damage due toover-penetration.

The foregoing has been a detailed description of illustrativeembodiments of the invention. Various modifications and additions can bemade without departing from the spirit and scope of this invention. Eachof the various embodiments described above may be combined with otherdescribed embodiments in order to provide multiple features.Furthermore, while the foregoing describes a number of separateembodiments of the apparatus and method of the present invention, whathas been described herein is merely illustrative of the application ofthe principles of the present invention. For example, the specificgeometry of geometry of the needle tip is highly variable. It isgenerally contemplated that the tip include a proximally relocated portwith an overlying catheter distal end that, at least partially, distallyoverlaps the port in a manner that still allows the port to transmitblood during flashback—so that insertion of the needle and catheterarrangement provided flashback only after the catheter element issufficiently within the target blood vessel. Likewise, the tip includesa pointed end for ease of insertion and a heel, opposite theport-containing side, is curved upwardly to place the point closer tothe longitudinal axis and reduce the effects of damage against the backwall of the vessel due to over-insertion. Additionally, while anupwardly curved heel is described, the term “curved” should be takenbroadly to include a variety of upwardly sloped surface geometries (e.g.a segmented geometry) that relocate the position of the distal-mostsharp needle point and reduce the risk of vessel wall damage. Also, theterms “proximal,” “distal,” “top,” “bottom,” “vertical,” “horizontal,”and the like, as used herein, should be considered as conventions only.Accordingly, this description is meant to be taken only by way ofexample, and not to otherwise limit the scope of this invention.

1. A needle and catheter assembly for insertion into a blood vesselcomprising: a needle having a needle shaft and a needle tip extendingdistally from a proximal shaft junction, the needle tip defining adistal-most sharp point that is enclosed at a needle distal end; a sideport in fluid communication with a lumen of the needle shaft located ona first side of the needle shaft, such that the side port extends alongat least a length of the needle shaft; an upwardly curved heel on theneedle tip along a second side opposite to the first side and thatextends to the distal-most sharp point; and a catheter overlying theneedle and having a catheter distal end located with respect to theneedle tip so that at least a portion of the catheter distal end extendsdistally to at least the shaft junction with the side port beingunobstructed by the catheter distal end so as to maintain the fluidcommunication with the lumen; the catheter distal end including a notchformed within a surface thereof and that overlies at least a portion ofthe needle side port.
 2. The needle and catheter assembly as set forthin claim 1 wherein the catheter distal end notch is constructed andarranged to approximately align with the side port.
 3. The needle andcatheter assembly as set forth in claim 1 wherein the side port islocated at least in part on the tip along a beveled surface that extendsdistally toward the distal-most sharp point and the catheter distal endincludes a conforming taper on which the notch is located that conformsto a shape of the heel and the beveled surface.
 4. The needle andcatheter assembly as set forth in claim 3 wherein the side port extendsproximally from the beveled surface on to an adjacent portion of theneedle shaft.
 5. The needle and catheter assembly as set forth in claim1 wherein the side port extends continuously from a portion of theneedle tip, through the shaft junction, and onto an adjacent portion ofthe needle shaft.
 6. The needle and catheter assembly as set forth inclaim 1 wherein the catheter distal end comprises a beveled distal edgewith a top side of the beveled distal edge being more proximal andadjacent to a proximal edge of the side port and an opposing bottom sideof the beveled distal edge being more distal along the longitudinalaxis.
 7. The needle and catheter assembly as set forth in claim 6wherein the bottom side of the beveled distal edge is alignedapproximately with respect to a distal edge of the side port along thelongitudinal axis.
 8. The needle and catheter assembly as set forth inclaim 1 wherein the catheter distal end notch is open at a distal endthereof.
 9. The needle and catheter assembly as set forth in claim 8wherein the catheter distal end notch is of substantially the same sizearea as that of the needle side port.
 10. A needle and catheter assemblyfor insertion into a blood vessel comprising: a needle having a needleshaft and a needle tip extending distally from a proximal shaftjunction, the needle tip defining a distal-most sharp point that isenclosed at a needle distal end; a side port in fluid communication witha lumen of the needle shaft located on a first side of the needle shaft,such that the side port extends along at least a length of the needleshaft; a catheter overlying the needle and having a catheter distal endlocated with respect to the needle tip so that at least a portion of thecatheter distal end extends distally to at least the shaft junction withthe side port being unobstructed by the catheter distal end so as tomaintain the fluid communication with the lumen; the catheter distal endincluding a notch formed within a surface thereof and that overlies atleast a portion of the needle side port; the catheter distal end notchbeing open at a distal end thereof.
 11. The needle and catheter assemblyas set forth in claim 10 including an upwardly curved heel on the needletip along a second side opposite to the first side and that extends tothe distal-most sharp point.
 12. The needle and catheter assembly as setforth in claim 10 wherein the catheter distal end notch is constructedand arranged to approximately align with the side port.
 13. The needleand catheter assembly as set forth in claim 10 wherein the side port islocated at least in part on the tip along a beveled surface that extendsdistally toward the distal-most sharp point and the catheter distal endincludes a conforming taper on which the notch is located that conformsto a shape of the heel and the beveled surface.
 14. The needle andcatheter assembly as set forth in claim 10 wherein the side port extendscontinuously from a portion of the needle tip, through the shaftjunction, and onto an adjacent portion of the needle shaft.
 15. Theneedle and catheter assembly as set forth in claim 10 wherein thecatheter distal end notch is of substantially the same size area as thatof the needle side port.
 16. A needle and catheter assembly forinsertion into a blood vessel comprising: a needle having a needle shaftand a needle tip extending distally from a proximal shaft junction, theneedle tip defining a distal-most sharp point that is disposed at aneedle distal end; the needle tip formed as a beveled surface on a firstside thereof and that extends distally from the proximal shaft junctiontoward the distal-most sharp point; a side port in fluid communicationwith a lumen of the needle shaft and located extending along a length ofthe tip beveled surface; an upwardly curved heel on the needle tip alonga second side opposite to the first side and that extends to thedistal-most sharp point; and a catheter overlying the needle and havinga catheter distal end located with respect to the needle tip so that atleast a portion of the catheter distal end extends distally to at leastthe shaft junction with the side port being unobstructed by the catheterdistal end so as to maintain the fluid communication with the lumen. 17.The needle and catheter assembly as set forth in claim 16 wherein theside port is elongated having a width less than a length thereof. 18.The needle and catheter assembly as set forth in claim 16 wherein theneedle shaft is comprised of a straight cylindrical shaft section, andthe side port is substantially rectangular in shape.
 19. The needle andcatheter assembly as set forth in claim 16 wherein the shaft junction isa substantially circular junction.
 20. The needle and catheter assemblyas set forth in claim 19 wherein the circular junction resides in aplane that is approximately perpendicular to a longitudinal axis of theneedle shaft.